4 ADMINISTRATIVE RULES  

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    ORR # 2000-066

     

    DEPARTMENT OF ENVIRONMENTAL QUALITY AIR QUALITY DIVISION

    AIR POLLUTION CONTROL

     

    Filed with the Secretary of State on March 11, 2002.

    These rules take effect 7 days after filing with the Secretary of State.

     

    (By authority conferred on the director of the department of environmental quality by sections 5503 and 5512 of 1994 PA 451, MCL 324.5503 and 324.5512, and Executive Reorganization Order No. 1995-18, MCL

    324.99903)

     

    R  336.1601,  R  336.1602,  R  336.1604  to  R  336.1608,  R  336.1610,  R 336.1615  to  R 336.1619,

    R 336.1622, R 336.1623, R 336.1627 to R 336.1631, and R 336.1651 of the Michigan Administrative Code are amended as follows:

     

    PART 6. EMISSION LIMITATIONS AND PROHIBITIONS-- EXISTING SOURCES OF VOLATILE ORGANIC COMPOUND EMISSIONS

     

    R 336.1601 Definitions.

    Rule 601. As used in this part:

    (a)     "Existing source" means any of the following:

    (i)   Any process or process equipment which is subject to the provisions of R 336.1604 to R 336.1618 and which either has been placed into operation before July 1, 1979, or for which an application for a permit to install, pursuant to the provisions of part 2 of these rules, was made to the department before July 1, 1979.

    (ii)   Any process or process equipment which is subject to the provisions of R 336.1619 to R 336.1625 and which either has been placed into operation before July 1, 1980, or for which an application for a permit to install, pursuant to the provisions of part 2 of these rules, was made to the department before July 1, 1980.

    (iii)   Any process or process equipment which is subject to the provisions of R 336.1628 and which either has been placed into operation before January 5, 1981, or for which an application for a permit to install, pursuant to the provisions of part 2 of these rules, was made to the department before January 5, 1981.

    (iv)  Any process or process equipment which is subject to the provisions of R 336.1629 and which either has been placed into operation before January 20, 1984, or for which an application for a permit to install, pursuant to the provisions of part 2 of these rules, was made to the department before January 20, 1984.

    (v)   Any process or process equipment which is subject to the provisions of R 336.1630 or R 336.1631 and which either has been placed into operation before July 1, 1987, or for which an application for a permit to install, pursuant to the provisions of part 2 of these rules, was made to the department before July 1, 1987.

     

     

    (vi)  Any process or process equipment which is subject to the provisions of R 336.1632 and which either has been placed into operation before the effective date of R 336.1632 or for which an application for a permit to install, pursuant to the provisions of part 2 of these rules, was made to the department before the effective date of R 336.1632.

    (vii)  Any process or process equipment which is not subject to the provisions of any rule in this part and which either has been placed into operation before July 1, 1979, or for which an application for a permit to install, pursuant to the provisions of part 2 of these rules, was made to the department before July 1, 1979.

    The term does not include a process or process equipment operated for research, development, or pilot studies, if the operation is not for the purpose of producing saleable products or goods.

    (b)        "Person responsible" means a person who owns, leases, controls, operates, or supervises a source of air contaminants.

     

    R 336.1602 Existing sources of volatile organic compound emissions generally.

    Rule 602. (1) A person shall not cause or allow the emission of volatile organic compounds from any existing source in excess of the provisions of any rule of this part or the maximum allowable emission rate specified in any of the following, whichever results in the lowest maximum allowable emission rate:

    (a)      A permit to install.

    (b)       A permit to operate.

    (c)       A renewable operating permit issued under R 336.1210.

    (d)     A voluntary agreement.

    (e)       A performance contract.

    (f)     A stipulation.

    (g)      An order of the department.

    (2)      Department approvals for the equivalent emission rates, alternate emission rates, or compliance methods that are authorized pursuant to any of the provisions listed in subdivision (a) of this subrule shall be in compliance with all of the following provisions:

    (a)         The provisions of this subrule apply to approvals by the department pursuant to any of the following provisions:

    (i)  R 336.1610(5)(a) (More than 24-hour but less than 1-month averaging period).

    (ii)  R 336.1610(11) table 63 (Column B - transfer efficiency).

    (iii) R 336.1611(1) (Equivalent control method).

    (iv)  R 336.1620(3)(a) (More than 24-hour but less than 1-month averaging period).

    (v)  R 336.1621(3) (Transfer efficiency).

    (vi)  R 336.1621(4) (Baseline transfer efficiency less than 60%).

    (vii) R 336.1621(6)(a) (More than 24-hour but less than 1-month averaging period).

    (viii) R 336.1621(9)(e) (Metallic-nonmetallic part).

    (ix)  R 336.1622(1) (Equivalent control method).

    (x)  R 336.1623(1) (Equivalent control method).

    (xi)  R 336.1623(8)(d) (Equivalent compliance provisions).

    (xii) R 336.1624(1) (Equivalent emission rate).

    (xiii) R 336.1624(5)(d) (More than 24-hour but less than 1-month averaging period).

    (xiv) R 336.1625(1) (Equivalent control method, except alternative to condenser in R 336.1625(2)(b)).

    (xv)  R 336.1625(2)(b) (Alternative control method).

    (xvi) R 336.1625(8) (Alternative control system).

    (xvii)  R 336.1628(1) (Equivalent control method).

     

     

    (xviii) R 336.1629(1) (Equivalent control method).

    (xix) R 336.1630(1) (Equivalent control method).

    (xx)  R 336.1631(1) (Equivalent control method).

    (xxi) R 336.1631(5) (Alternate compliance method).

    (xxii) R 336.1632(8)(a) (More than 24-hour but less than 1-month averaging period).

    (xxiii)R 336.1632(13) (Alternate compliance provisions).

    (xxiv) R 336.1632(14) (Cross-line averaging).

    (xxv)  R 336.2004(4) (Alternate test method).

    (xxvi) R 336.2040(5)(a)(i)(A) (Alternate test method).

    (xxvii) R 336.2040(5)(a)(iv) (Alternate test method).

    (xxviii)                     R 336.2040(9) (Transfer efficiency test method).

    (xxix) R 336.2040(9)(j)(ii) (Alternate measurement procedure).

    (xxx) R 336.2040(10) (Modified capture efficiency test method).

    (xxxi) R 336.2040(11)(a)(iv) (Alternate test method).

    (xxxii)R 336.2040(11)(b)(ii) (Alternate test method).

    (b)      Department approvals for the equivalent emission rates, alternate emission rates, or compliance methods that are authorized by any of the provisions identified in subdivision (a) of this subrule shall be in compliance with all of the following provisions:

    (i)  The proposed approval shall be subject to a 30-day public comment period.

    (ii)  When the proposed approval is noticed for a 30-day public comment period, a copy of the notice shall also be sent to the United States environmental protection agency.

    (iii)  The proposed approval is subject to a public hearing immediately after the 30-day public comment period that is required in paragraph (i) of this subdivision.

    (iv)   The department approval shall become part of a legally enforceable order of the department, permit to install, or permit to operate.

    (v)  The legally enforceable document identified in paragraph (iv) of this subdivision shall be sent to the United States environmental protection agency as a request for a revision of the Michigan state implementation plan, together with all of the other information that is required for the submittal of a complete state implementation plan revision request. Department approval and the legally enforceable document shall have no effect on the federally approved state implementation plan until and unless the submitted state implementation plan revision request is formally approved by the United States environmental protection agency.

    (3)      Department approvals for the equivalent emission rates, alternate emission rates, or compliance methods that are authorized by the provisions identified in subdivision (a) of this subrule shall be in compliance with both of the following provisions:

    (a)       The provisions of this subrule apply to approvals by the department pursuant to R 336.1625(4) (Alternate condenser temperature).

    (b)      Department approvals for the equivalent emission rates, alternate emission rates, or compliance methods that are authorized pursuant to the provisions identified in subdivision (a) of this subrule shall be in compliance with both of the following provisions:

    (i)      The department approval shall become part of a legally enforceable order of the department, permit to install, or permit to operate.

    (ii)       A copy of the legally enforceable document that is identified in paragraph (i) of this subdivision shall be sent to the United States environmental protection agency.

    (4)        In R 336.1610, R 336.1621, and R 336.1632, where emission limits are expressed in pounds of volatile organic compounds per gallon of coating, minus water, as applied, the phrase "minus water" shall also include

     

     

    compounds which are used as organic solvents and which are excluded from the definition of volatile organic compound.

     

    R 336.1604 Storage of organic compounds having true vapor pressure of more than 1.5 psia, but less than 11 psia, in existing fixed roof stationary vessels of more than 40,000-gallon capacity.

    Rule 604. (1) After April 30, 1981, it is unlawful for a person to store any organic compound having a true vapor pressure of more than 1.5 psia, but less than 11 psia, at actual storage conditions in any existing fixed roof stationary vessel of more than 40,000-gallon capacity, unless 1 of the following conditions is met:

    (a)      The vessel is a pressure tank capable of maintaining working pressures sufficient to prevent organic vapor or gas loss to the atmosphere at all times, except under emergency conditions.

    (b)       The vessel is equipped and maintained with a floating cover or roof which rests upon, and is supported by, the liquid being contained and has a closure seal or seals to reduce the space between the cover or roof edge and the vessel wall. The seal or any seal fabric shall not have visible holes, tears, or other nonfunctional openings.

    (c)       The vessel is equipped and maintained with a vapor recovery system, or other control system approved by the department, which recovers not less than 90%, by weight, of the uncontrolled organic vapor that would otherwise be emitted into the atmosphere.

    (2)        All openings, except stub drains, in any stationary vessel subject to the provisions of this rule shall be equipped with covers, lids, or seals so that all of the following conditions are met:

    (a)      The cover, lid, or seal is in the closed position at all times, except when in actual use.

    (b)       Automatic bleeder vents are closed at all times, except when the roof is floated off, or landed on, the roof leg supports.

    (c)      Rim vents, if provided, are set at the manufacturer's recommended setting or are set to open when the roof is being floated off the roof leg supports.

     

    R 336.1605 Storage of organic compounds having true vapor pressure of 11 or more psia in existing stationary vessels of more than 40,000-gallon capacity.

    Rule 605. (1) After April 30, 1981, it is unlawful for a person to store any organic compound having a true vapor pressure of 11 or more psia at actual storage conditions in any existing stationary vessel of more than 40,000-gallon capacity, unless 1 of the following conditions is met:

    (a)      The vessel is a pressure tank capable of maintaining working pressures sufficient to prevent organic vapor or gas loss to the atmosphere at all times, except under emergency conditions.

    (b)       The vessel is equipped and maintained with a vapor recovery system, or other control system approved by the department, which recovers not less than 90%, by weight, of the uncontrolled organic vapor that would otherwise be emitted into the atmosphere.

    (2) All openings in any stationary vessel subject to the provisions of this rule shall be equipped with covers, lids, or seals so that the covers, lids, or seals are in a closed position at all times, except when in actual use.

     

    R 336.1606 Loading gasoline into existing stationary vessels of more than 2,000-gallon capacity at dispensing facilities handling 250,000 or more gallons per year.

    Rule 606. (1) After June 30, 1980, it is unlawful for a person to load or allow the loading of gasoline from a delivery vessel into any existing stationary vessel of more than 2,000-gallon capacity located at a gasoline dispensing facility which is in any county listed in table 61-a and which has a throughput of 250,000 or more gallons per year, unless such stationary vessel is equipped with a permanent submerged fill pipe.

     

     

    (2)      After June 30, 1981, it is unlawful for a person to load or allow the loading of gasoline from a delivery vessel into any existing stationary vessel of more than 2,000-gallon capacity located at a gasoline dispensing facility which is outside of any county listed in table 61-a and which has a throughput of 250,000 or more gallons per year, unless such stationary vessel is equipped with a permanent submerged fill pipe.

    (3)      After December 31, 1982, it is unlawful for a person to load or allow the loading of gasoline from a delivery vessel into any existing stationary vessel of more than 2,000-gallon capacity located at a gasoline-dispensing facility which is in any area listed in table 61 and which has a throughput of 250,000 or more gallons per year, unless such stationary vessel is controlled by a vapor balance system or an equivalent control system approved by the department. The vapor balance system shall capture displaced gasoline vapor and air by means of a vaportight collection line and shall be designed to return not less than 90%, by weight, of the displaced gasoline vapor from the stationary vessel to the delivery vessel.

    (4)          Any stationary vessel that is subject to the provisions of subrule (3) of this rule shall be equipped, maintained, or controlled with both of the following:

    (a)        An interlocking system or procedure to ensure that the vaportight collection line is connected before any gasoline can be loaded.

    (b)        A device to ensure that the vaportight collection line shall close upon disconnection so as to prevent the release of gasoline vapor.

    (5)      Any delivery vessel that is subject to the provisions of subrule (3) of this rule shall be vaportight and shall be filled only at a loading facility that is equipped with a system as required by R 336.1608(3) and  (4), R 336.1609(2) and (3), R 336.1705(2) and (3), or R 336.1706(2) and (3).

    (6)        The provisions of subrules (3) and (4) of this rule shall not apply to a stationary vessel at a gasoline- dispensing facility that is served exclusively by gasoline-loading facilities exempted by the department under R 336.1608(7).

    (7)      Tables 61 and 61-a read as follows: TABLE 61

    List of major metropolitan areas

    (Subject to R 336.1606, R 336.1607, R 336.1608, R 336.1703, R 336.1704, and R 336.1705)

     

    Metropolitan area

    County

    Affected area(1)

    1) Detroit

    Macomb

    T3N, R12E, Sections 3-10, 15-22, & 27-34

    T3N, R13E, Sections 25, 35, & 36

    T3N, R14E, Sections 11-14 & 19-32

    T3N, R15E, Sections 7 and 18 T4N, R12E, Sections 27-34

    Macomb County south of the T2N north township line

    Oakland

    T1N, R8E, Sections 1-36 T1N, R9E, Sections 1-36 T1N, R1OE, Sections 1-36 T1N, R11E, Sections 1-36

    T2N, R8E, Sections 1-3, 10-16, & 19-36

    T2N, R9E, Sections 1-36 T2N, R1OE, Sections 1-36 T2N, R11E, Sections 1-36

    T3N, R8E, Sections 13-15, 20-29, & 33-36

    T3N, R9E, Sections 1-36 T3N, R1OE, Sections 2-36

     

     

    Metropolitan area

    County

    Affected area(1)

     

    T3N, R11E, Sections 1-5 & 7-36

    T4N, R9E, Sections 17, 19-22, & 26-36

    T4N, R1OE, Sections 1-3, 10-12, 14-16, 20-23, 25-29, & 31-35

    T5N, R1OE, Sections 22, 26-29, 34, & 35

    Washtenaw

    T2S, R5E, Sections 12-27 & 36

    T2S, R6E, Sections 7-11 & 13-36

    T2S, R7E, Sections 18, 19, & 29-36

    T3S, R6E, Sections 1-6, 8-17, 23, & 24

    T3S, R7E, Sections 1-26

    Wayne

    All areas except the following:

    T1S, R8E, Sections 5-8, 17-20, 30, & 31

    T2S, R8E, Sections 5-9, 16-21, & 28-30

    T3S, R8E, Sections 31-35 T4S, R8E, Sections 2-36

    T4S, R9E, Sections 1-5 & 9-36

    T4S, R1OE, Sections 7, 8, 17, & 18

    2) Flint

    Genesee

    T6N, R5E, Sections 1-3

    T6N, R6E, Sections 1-6, 11-14, 24, & 25

    T6N, R7E, Sections 1-30 T7N, R5E, Sections 34-36 T7N, R6E, Sections 1-36 T7N, R7E, Sections 1-36

    T7N, R8E, Sections 3-11, 14-19, 21, 22, and 30

    T8N, R5E, Sections 13-15, 22-27, & 34-36

    T8N, R6E, Sections 1, 2, 11-14, & 19-36

    T8N, R7E, Sections 5-11 & 13-36

    T9N, R6E, Sections 11, 14, 15, 22-27, 35, and 36

    T9N, R7E, Sections 31 & 32

    3) Grand Rapids

    Kent

    T5N, R11W, Sections 4-8, 17, & 18

    T5N, R12W, Sections 1, 12, & 13

    T6N, R1OW, Sections 3-10, 15-21, & 28-33

    T6N, R11W, Sections 1-36 T6N, R12W, Sections 1-36 T7N, R1OW, Sections 28-35

    T7N, R11W, Sections 3-10, 15-23, & 25-36

    T7N, R12W, Sections 1-36

    T8N, R11W, Sections 13-16, 19-23, & 26-34

    Ottawa

    T5N, R13W, Sections 4 & 5

    T6N, R13W, Sections 9-16, 21-29, 32, & 33

    4) Lansing

    Clinton

    T5N, R2W, Sections 4, 5, 7-9, 15-18, 20-23, 26-29, & 31-35

    T5N, R3W, Sections 33-36

    Eaton

    T3N, R3W, Sections 1-3 & 9-12

    T4N, R3W, Sections 1-4, 9-16, 20-26, 35, and 36

    Ingham

    T3N, R2W, Sections 1-12 14-16, 22, & 23

    T4N, R1W, Sections 2-11, 14-23, 26-29, & 33

    T4N, R2W, Sections 1-36

     

    (1)      Maps of affected areas may be reviewed and inspected at the Lansing office of the air quality division of the department of environmental quality.

     

    TABLE 61-a

     

     

    List of counties referenced in R 336.1606 through R 336.1609

     

    Allegan

    Ingham

    Muskegon

    Barry

    Ionia

    Oakland

    Bay

    Jackson

    Ottawa

    Berrien

    Kalamazoo

    Saginaw

    Branch

    Kent

    St. Clair

    Calhoun

    Lapeer

    St. Joseph

    Cass

    Lenawee

    Sanilac

    Clinton

    Livingston

    Shiawassee

    Eaton

    Macomb

    Tuscola

    Genesee

    Marquette

    Van Buren

    Gratiot

    Midland

    Washtenaw

    Hillsdale

    Monroe

    Wayne

    Huron

    Montcalm

     

     

    R 336.1607 Loading gasoline into existing stationary vessels of more than 2,000-gallon capacity at loading facilities.

    Rule 607. (1) After June 30, 1980, it is unlawful for a person to load, or allow the loading of, gasoline from a delivery vessel into any existing stationary vessel of more than 2,000-gallon capacity located at a gasoline- loading facility in any county listed in table 61-a, unless the stationary vessel is equipped with a permanent submerged fill pipe.

    (2)        After June 30, 1981, it is unlawful for a person to load, or allow the loading of, gasoline from a delivery vessel into any existing stationary vessel of more than 2,000-gallon capacity located at a gasoline-loading facility outside of any county listed in table 61-a, unless the stationary vessel is equipped with a permanent submerged fill pipe.

    (3)         After December 31, 1982, it is unlawful for a person to load, or allow the loading of, gasoline from a delivery vessel into any existing stationary vessel of more than 2,000-gallon capacity located at either of the following loading facilities, unless the stationary vessel is controlled by a vapor balance system or an equivalent control system approved by the department:

    (a)      A loading facility located in any area listed in table 61.

    (b)       A loading facility which is located in any area that is not listed in table 61 and which delivers gasoline to a gasoline-dispensing facility subject to R 336.1606(3) and (4) or R 336.1703(2) and (3). The vapor balance system shall capture displaced gasoline vapor and air by means of a vaportight collection line and shall be designed to return not less than 90%, by weight, of the displaced gasoline vapor from the stationary vessel to the delivery vessel.

    (4)          Any stationary vessel that is subject to the provisions of subrule (3) of this rule shall be equipped, maintained, or controlled with all of the following:

    (a)        An interlocking system or procedure to ensure that the vaportight collection line is connected before any gasoline can be loaded.

    (b)        A device to ensure that the vaportight collection line shall close upon disconnection so as to prevent the release of gasoline vapor.

    (c)       Pressure-vacuum relief valves on aboveground stationary vessels with a minimum pressure valve setting of 8 ounces, if that setting does not exceed the container's maximum pressure rating.

    (5)      Any delivery vessel subject to subrule (3) of this rule shall be vaportight.

     

     

    (6)        A person who is responsible for the operation of all control measures required by this rule shall develop written procedures for the operation of all such control measures. The procedures shall be posted in an accessi- ble, conspicuous location near the stationary vessel.

     

    R 336.1608 Loading gasoline into delivery vessels at existing loading facilities handling less than 5,000,000 gallons per year.

    Rule 608. (1) After June 30, 1980, it is unlawful for a person to load, or allow the loading of, gasoline from a stationary vessel into any delivery vessel located at an existing gasoline-loading facility which is located in any county listed in table 61-a and which has a throughput of less than 5,000,000 gallons of gasoline per year, unless the delivery vessel is filled by a submerged fill pipe.

    (2)       After June 30, 1981, it is unlawful for a person to load, or allow the loading of, gasoline from a stationary vessel into any delivery vessel located at an existing gasoline-loading facility which is located outside of any county listed in table 61-a and which has a throughput of less than 5,000,000 gallons of gasoline per year, unless the delivery vessel is filled by a submerged fill pipe.

    (3)        After December 31, 1982, it is unlawful for a person to load, or allow the loading of, gasoline from a stationary vessel into any delivery vessel located at either of the following loading facilities having a throughput of less than 5,000,000 gallons per year, unless the delivery vessel is controlled by a vapor balance system or an equivalent control system approved by the department:

    (a)      An existing loading facility located in any area listed in table 61.

    (b)        An existing loading facility which is located in any area that is not listed in table 61 and which delivers gasoline to a gasoline-dispensing facility subject to R 336.1606(3) and (4) or R 336.1703(2) and (3).

    The vapor balance system shall capture displaced gasoline vapor and air by means of a vaportight collection line and shall be designed to return not less than 90%, by weight, of the displaced gasoline vapor from the delivery vessel to the stationary vessel.

    (4)         Any delivery vessel that is loaded at a facility subject to subrule (3) of this rule shall be equipped, maintained, or controlled with all of the following:

    (a)        An interlocking system or procedure to ensure that the vaportight collection line is connected before any gasoline can be loaded.

    (b)        A device to ensure that the vaportight collection line will close upon disconnection so as to prevent the release of gasoline vapor.

    (c)        A device or procedure to accomplish complete drainage before the loading device is disconnected or to prevent liquid drainage from the loading device when not in use.

    (d)     Pressure-vacuum relief valves that are vaportight and set to prevent the emission of displaced gasoline vapor during the loading of the delivery vessel, except under emergency conditions.

    (e)      Hatch openings that are kept closed and vaportight during the loading of the delivery vessel.

    (5)      Any stationary vessel at a facility subject to subrule (3) of this rule shall be vaportight.

    (6)        A person who is responsible for the operation of all control measures required by this rule shall develop written procedures for the operation of all such control measures. The procedures shall be posted in an accessi- ble, conspicuous location near the loading device.

    (7)      The provisions of subrule (3) of this rule shall not apply to any gasoline-loading facility that has a throughput of less than 1,000,000 gallons of gasoline per year.

     

    R 336.1610 Existing coating lines; emission of volatile organic compounds from existing automobile, light-duty truck, and other product and material coating lines.

     

     

    Rule 610. (1) A person shall not cause or allow the emission of volatile organic compounds from the coating of automobiles and light-duty trucks, from any existing coating line, in excess of the applicable emission rates shown in table 62.

    (2)      A person shall not cause or allow the emission of volatile organic compounds from the coating of any of the following, from an existing coating line, in excess of the applicable emission rates shown in column A of table 63 or the equivalent emission rates in column B of table 63:

    (a)  Cans.

    (b)  Coils.

    (c)  Large appliances.

    (d) Metal furniture.

    (e)  Magnet wire.

    (f) The nonmetallic surfaces of fabrics, vinyl, or paper.

    (3)       Subrule (2) of this rule notwithstanding and as an alternative to the allowable emission rate established by table 63, the existing paper coating lines at Fletcher paper company of Alpena may comply with subrule (2) of this rule by not exceeding a volatile organic compound emission rate of 180 tons per calendar year and 30 tons per calendar month.

    (4)      A person who is responsible for the operation of a coating line that is subject to this rule shall obtain current information and keep records necessary for the determination of compliance with this rule, as required in R 336.2041.

    (5)       For each coating line, compliance with the emission limits specified in table 62 and table 63 shall be based upon all of the following provisions:

    (a)  For prime coat operations that utilize an electrodeposition process in automobile and light-duty truck coating lines that are regulated under table 62, compliance shall be based upon all coatings that belong to the same coating category that is used during each calendar month averaging period. For all other coatings, compliance shall be based upon the volume-weighted average of all coatings which belong to the same coating category and which are used during each calendar day averaging period. The department may specifically authorize compliance to be based upon a longer averaging period, which shall not be more than 1 calendar month.

    (b)  If coatings that belong to more than 1 coating category are used on the same coating line during the specified averaging period, then compliance shall be determined separately for each coating category.

    (c)  The information and records as required by subrule (4) of this rule.

    (6)       Compliance with the emission limits specified in this rule shall be determined using the applicable method described in the following subdivisions:

    (a)   For the prime-electrodeposition process and for the final repair emission limits specified in table 62, the method described in either R 336.2040(12)(a) if the coating line does not have an add-on emissions control device or R 336.2040(12)(b) if the coating line has 1 or more add-on emissions control devices.

    (b)  For the primer surfacer and topcoat emission limits specified in table 62, compliance shall be determined by the methodology described in the publication entitled "Protocol for Determining the Daily Volatile Organic Compound Emission Rate of Automobile and Light-duty Truck Topcoat Operations," EPA-450/3-88-018, December, 1988, which is adopted by reference in these rules. A copy of this document may be inspected at the Lansing office of the air quality division of the department of environmental quality. A copy of this document may be obtained from the Department of Environmental Quality, Air Quality Division, P.O. Box 30260, Lansing, Michigan 48909-7760, or the National Technical Information Service, U.S. Department of Commerce, Springfield, Virginia 22161, order no. PB-89152276, at a cost as of the time of adoption of these rules of $36.50 each. References to topcoat operations in this publication shall also apply to primer surfacer lines, with the following added provisions:

     

     

    (i)         Unless specifically included in the adopted publication, if an anti-chip, color-in-prime, blackout, or spot primer coating is applied as part of either a primer surfacer or topcoat coating operation, then the anti-chip, color-in-prime, blackout, or spot primer coating shall be included in the transfer efficiency tests for that coating operation, conducted according to section 18 or 19 of the adopted publication, and the transfer efficiency values in section 20 of the adopted publication shall not be used.

    (ii)        If spot primer is applied as part of a primer surfacer coating operation, then the daily usage of spot primer, as calculated in section 8 of the adopted publication, may be derived from monthly usage of spot primer based upon the number of vehicles processed in the primer surfacer operation each day.

    If an add-on emissions control device is used on the coating line application area to achieve compliance with the primer surfacer or topcoat emission limits specified in table 62, then the capture efficiency shall be determined in accordance with R 336.2040(10).

    (c)  For the emission limits specified in column B of table 63, the method described in either R 336.2040(12)(e) if the coating line does not have an add-on emissions control device or R 336.2040(12)(f) if the coating line has 1 or more add-on emissions control devices.

    (d) For the emission limits specified in column A of table 63, the method described in either R 336.2040(12)(a) if the coating line does not have an add-on emissions control device or R 336.2040(12)(b) if the coating line has 1 or more add-on emissions control devices.

    (7)      The provisions of this rule, with the exception of the provisions in subrule (4) of this rule, shall not apply to coating lines which are within a stationary source and which have a combined actual emission rate of volatile organic compounds of less than 100 pounds per day or 2,000 pounds per month as of the effective date of this amendatory rule. If the combined actual emission rate equals or is more than 100 pounds per day for a subsequent day or 2,000 pounds per month for a subsequent month, then this rule shall permanently apply to the coating lines.

    (8)         A person may exclude low-use coatings that total 55 gallons or less per rolling 12-month period at a stationary source from the provisions of this rule, except for subrule (4) of this rule.

    (9)          Between November 1 and March 31, a person may discontinue the operation of a natural gas-fired afterburner that is used to achieve compliance with the emission limits in this rule, unless the afterburner is used to achieve compliance with, or is required by, any of the following:

    (a)      Any other provision of these rules.

    (b)      A permit to install.

    (c)       A permit to operate.

    (d)     A voluntary agreement.

    (e)       A performance contract.

    (f)     A stipulation.

    (g)      An order of the department.

    (10)         If the operation of a natural gas-fired afterburner is discontinued between November 1 and March 31 under subrule (9) of this rule, then both of the following provisions shall apply between November 1 and March 31:

    (a)      All other provisions of this rule, except for the emission limits, shall remain in effect.

    (b)      All other measures that are used to comply with the emission limits in this rule between April 1 and October 31 shall continue to be used.

    Tables 62 and 63 read as follows:

     

     

     

    Table 62

    Volatile organic compound emission limits for existing automobile and light-duty truck coating lines

    Coating category

    Emission limit

    1. Prime-electrodeposition process

    1.21

    2. Primer surfacer3

    14.92

    3. Topcoat3

    14.92

    4. Final repair

    4.81

     

    Table 63

    Volatile organic compound emission limits for existing coating lines

     

    Coating category

    Column A1

    Column B2

    A. Metallic surfaces

     

     

    1. Coating of cans

     

     

    (a) Sheet basecoat exterior and interior)  and overvarnish; 2-piece can exterior (basecoat and overvarnish)

    2.8

     

    (b) 2- and 3-piece can interior body spray; 2-piece can interior end (spray or roll coat)

    4.2

     

    (c) 3-piece can side-seam

    5.5

     

    (d) End sealing compound

    3.7

     

    2. Coating of coils

    2.6

     

    3. Coating of large appliances3

    2.8

    7.5

    4. Coating of metal furniture3

    3.0

    8.4

    5. Insulation of magnet wire

    1.7

     

    B. Nonmetallic surfaces

     

     

    1. Coating of fabric

    2.9

     

    2. Coating of vinyl

    3.8

     

    3. Coating of paper

    2.9

     

     

    R 336.1615 Existing vacuum-producing systems at petroleum refineries.

     

     

    1.   Pounds of volatile organic compounds per gallon of coating, minus water, as applied.

    2.   Pounds of volatile organic compounds per gallon of applied coating solids.

    3.    The primer surfacer or topcoat coating category would include an anti-chip, blackout, or spot primer coating if this coating is applied as part of the primer surfacer or topcoat coating operation.

    1.   Pounds of volatile organic compounds emitted per gallon of coating, minus water, as applied.

    2.   Pounds of volatile organic compounds emitted per gallon of applied coating solids. The purpose of column B emission limits is to allow credit for transfer efficiencies greater than the baseline transfer efficiency. Note: department approval of the transfer efficiency test method is required.

    3.   The allowable emission rate does not apply to coatings that are used for the repair of scratches and nicks.

     

     

    Rule 615. After December 31, 1979, it is unlawful for a person to cause or allow the emission of any volatile organic compound from the condensers, hot wells, or accumulators of any existing vacuum-producing system at a petroleum refinery, unless the emission is controlled by 1 of the following methods:

    (a)      Capture and disposal in a fuel gas system.

    (b)      Combustion in a smokeless flare.

    (c)       Any method approved by the department that recovers not less than 90%, by weight, of the uncontrolled volatile organic compound emissions that would otherwise be emitted into the atmosphere.

     

    R 336.1616 Process unit turnarounds at petroleum refineries.

    Rule 616. (1) After December 31, 1979, it is unlawful for a person to cause or allow the emission of any volatile organic compound from any process unit turnaround at any petroleum refinery, unless the emission is controlled by 1 of the following methods:

    (a)      Capture and disposal in a fuel gas system.

    (b)      Combustion in a smokeless flare.

    (c)       Any method approved by the department that recovers not less than 90%, by weight, of the uncontrolled volatile organic compounds that would otherwise be emitted into the atmosphere.

    (2)      The provisions of this rule shall apply until the pressure of all vessels in the system is less than 5 psi gauge.

    (3)        Except as provided for in subrule (4) of this rule, the department shall be notified not less than 30 days before any process unit turnaround subject to the provisions of this rule.

    (4)       In the case of a process unit turnaround caused by circumstances beyond the control of the refinery owner or operator, the department shall be notified as soon as reasonably possible.

     

    R 336.1617 Existing organic compound-water separators at petroleum refineries.

    Rule 617. (1) After December 31, 1980, it is unlawful for a person to operate any existing organic compound- water separator at a refinery unless all separator compartments and all forebays are equipped with a solid cover with all openings sealed and totally enclosing the liquid contents or unless an equivalent method is approved by the department.

    (2)  All openings in covers, separators, and forebays of any organic compound-water separator subject to the provisions of subrule (1) of this rule shall be equipped with lids or seals so that the lids or seals are in the closed position at all times, except when in actual use.

     

    R 336.1618 Use of cutback paving asphalt.

    Rule 618. After December 31, 1982, it is unlawful for a person to manufacture, mix, store, use, or apply cutback paving asphalts from May 1 to September 30, unless prior approval is given by the department. In granting such authorizations, the department shall consider both of the following:

    (a)      The need for long-life stockpile storage.

    (b)      Use of such cutback paving asphalt solely as a penetrating prime coat.

     

    R 336.1619 Standards for perchloroethylene dry cleaning equipment; adoption of standards by reference.

    Rule 619. A person responsible for the operation of a perchloroethylene dry cleaner that is subject to 40 C.F.R. part 63, subpart M, §§63.320 to 63.325 (2000), the perchloroethylene dry cleaner national emission standard for hazardous air pollutants, shall comply with 40 C.F.R. part 63, subpart M (2000). The provisions of 40

    C.F.R. part 63, subpart M, §§63.320 to 63.325, are adopted by reference in these rules and are available for inspection and purchase at the Department of Environmental Quality, Air Quality Division, P.O. Box 30260,

     

     

    Lansing, Michigan 48909-7760, at cost. Copies may be obtained from the Superintendent of Documents, Government Printing Office, P.O. Box 371954, Pittsburgh, Pennsylvania 15250-7954, at a cost as of the time of adoption of these rules of $66.00, or on the United States government printing office internet web site at http://www.access.gpo.gov.

     

    R 336.1622 Emission of volatile organic compounds from existing components of petroleum refineries; refinery monitoring program.

    Rule 622. (1) A person shall not cause or allow the emission of any volatile organic compound from any existing component, as listed in subrule (2) of this rule, of a petroleum refinery, including topping plants, unless all of the provisions of this rule are satisfied or unless an equivalent control method, as approved by the department, is implemented. An alternate acceptable control method is described in 40 C.F.R., subpart GGG, §§60.590 to

    60.593 (2000), standards of performance for equipment leaks of volatile organic compound in petroleum refineries. The provisions of 40 C.F.R., part 60, subpart GGG (2000), are adopted by reference in these rules and are available for inspection and purchase at the Department of Environmental Quality, Air Quality Division,

    P.O. Box 30260, Lansing, Michigan 48909-7760, at cost. Copies may be obtained from the Superintendent of Documents, Government Printing Office, P.O. Box 371954, Pittsburgh, Pennsylvania 15250-7954, at a cost as of the time of adoption of these rules of $66.00, or on the United States government printing office internet web site at http://www.access.gpo.gov.

    (2)         A person shall not operate an existing petroleum refinery unless a monitoring program and schedule approved by the department is implemented. This monitoring program and schedule shall provide for, and identify by type and refinery unit, by quarter, all of the following:

    (a)      An annual inspection of all of the following components:

    (i)       Pump seals.

    (ii)       Process valves in liquid volatile organic compound service.

    (iii)         Process drains.

    (iv)       Components that are difficult to monitor.

    (b)      A quarterly inspection of all of the following components:

    (i)  Compressor seals.

    (ii)  Process valves in gaseous volatile organic compound service.

    (iii)  Pressure-relief valves in gaseous volatile organic compound service.

    (c)      A weekly visual inspection of all pump seals from which volatile organic compounds could leak.

    (d)     An immediate inspection of any pump seal from which a liquid, which includes a volatile organic compound, is observed dripping.

    (e)       An inspection of any relief valve from which a volatile organic compound could discharge within 2 normal business days of its venting to the atmosphere.

    (f)        An inspection as soon as is practical, but not later than 2 normal business days, after the repair of any component that was found leaking.

    (3)       Except for the visual inspections required by subrule (2)(c) of this rule, all inspections shall be performed using equipment and procedures as specified in federal reference test method 21 as described in R 336.2004. For the purpose of this rule, a component is leaking when a concentration of more than 10,000 ppm, by volume, as methane or hexane, is measured by method 21.

    (4)      If implementation of the quarterly leak detection program as specified in subrule (2)(b) of this rule shows that 2% or less of the process valves in a given refinery unit are leaking for 2 consecutive quarters, then the inspections of process valves in that refinery unit may be skipped for 1 quarter. If 2% or less of the process valves in a given refinery unit are leaking for 5 consecutive quarters, then the inspections may be done annually.

     

     

    If a subsequent inspection shows that more than 2% of the process valves are leaking, then quarterly inspections of valves shall again be required.

    (5)      The percent of valves leaking on a refinery unit, as referenced in subrule (4) of this rule, shall be determined by dividing the total number of valves found to be leaking on the refinery unit during the specified monitoring period by the total number of valves on the refinery unit that are required to be monitored by this rule.

    (6)      The provisions of this rule do not apply to any of the following:

    (a)  Pressure-relief valves that vent to an operating flare header, fuel gas system, or vapor control device.

    (b)    Components that are unsafe to monitor, until monitoring personnel would no longer be exposed to immediate danger.

    (c)  Storage tank valves.

    (d) Valves that are not externally regulated.

    (e)   Components that process, transfer, or contain 1 or more volatile organic compounds in the liquid phase under actual conditions, all of which have a true vapor pressure of less than 1.55 psia.

    (7)       Notwithstanding the provisions of subrule (2) of this rule, the monitoring of components, such as process drains and valves, that are used solely in effecting a refinery unit turnaround is required only within the quarter following the turnaround.

    (8)       A leak that is detected pursuant to the monitoring program provisions of subrule (2) of this rule or for any other reason shall be repaired. Except as provided in subrule (10) of this rule, this leak shall be repaired as soon as possible, but not more than 15 days after the leak is detected. Until the time that the leak is repaired and retested verifying a successful repair, the component causing the leak shall bear a weather-resistant, numbered, identifying tag that indicates the date the leak was discovered.

    (9)       A log of all leaks detected pursuant to the provisions of subrules (2), (3), (5), and (6) of this rule or by any other method shall be maintained by the operator of the petroleum refinery. This log shall identify all of the following:

    (a)  The leaking component by type and location.

    (b)  The number of the identifying tag.

    (c)  The date the leak was discovered.

    (d)  The date the leak was repaired.

    (e)  The date the component was retested after the repair with an indication of the testing results.

    (f)  The person or persons who performed the inspections.

    The log shall be made available to any representative of the department during normal business hours of the refinery and shall be kept for a minimum of 2 years.

    (10)       If a leak cannot be repaired within 15 days due to circumstances beyond the control of the operator of the petroleum refinery or because the leaking component cannot be repaired unless a significant portion of the refinery unit is shut down for turnaround, then the operator shall maintain a separate log of the nonrepair. The log shall identify all of the following:

    (a)      The leaking component by type, location, and refinery unit.

    (b)      The date on which the leak was discovered.

    (c)      The reason why the leak cannot be repaired within 15 days.

    (d)     The estimated date of repair.

    (11)        Within 25 days of the end of the previous quarter, the operator shall submit to the department a report which contains all of the following information for that quarter:

    (a)  The total number of components tested, by type.

    (b)  The total number of components found leaking and repaired, by type.

     

     

    (c)   The accumulative total number of components, by refinery unit and type, found to be leaking and not repaired within the required time period and the reason for nonrepair.

    (d) The type or types of monitoring equipment utilized during the quarter.

    The report required by this subrule shall be made on a form approved by the department.

    (12)      The department may require the early shutdown for turnaround of a refinery unit if the department feels that there are a significant number of leaks that would justify this action.

    (13)        Except for safety pressure-relief valves, a person shall not operate existing petroleum refinery equipment that has a valve at the end of a pipe or line which contains a volatile organic compound, unless the pipe or line is sealed with a second valve, blind flange, plug, or cap. The sealing device may be removed only when a sample is being taken or during maintenance operations. A current, written description detailing routine sampling procedures and listing the sealing devices involved shall be maintained and, upon request by the department, shall be submitted to the department in an acceptable format.

     

    R 336.1623 Storage of petroleum liquids having a true vapor pressure of more than 1.0 psia, but less than 11.0 psia, in existing external floating roof stationary vessels of more than 40,000-gallon capacity.

    Rule 623. (1) A person shall not store any petroleum liquid having a true vapor pressure of more than 1.0 psia, but less than 11 psia, at actual storage conditions in any existing external floating roof stationary vessel of more than 40,000-gallon capacity, unless the provisions of subrules (2) to (11) of this rule are met or unless an equivalent control method, as approved by the department, is implemented.

    (2)       Any stationary vessel subject to the provisions of this rule shall be equipped with a floating roof to which a continuous rim-mounted secondary seal has been attached.

    (3)      The secondary seal, as required by subrule (2) of this rule, shall meet all of the following requirements:

    (a)      There shall be no visible holes, tears, or other nonfunctional openings in the seal or seal fabric.

    (b)       The seal shall be intact and uniformly in place around the circumference of the floating roof between the floating roof and the vessel wall.

    (c)      For vessels equipped with vapor-mounted primary seals, the accumulated area of gaps exceeding 1/8 of an inch in width between the secondary seal and the vessel wall shall not exceed 1.0 square inch per foot of tank diameter.

    (4)      All openings in the external floating roof in any stationary vessel subject to the provisions of this rule, except for automatic bleeder vents, rim space vents, and leg sleeves, shall be equipped with both of the following:

    (a)      Covers, seals, or lids that shall remain in the closed position, except when the openings are in actual use.

    (b)      Projections into the vessel that remain below the liquid surface at all times.

    (5)      All automatic bleeder vents in any stationary vessel subject to the provisions of this rule shall be closed at all times, except when the floating roof is floated off or landed on the roof leg supports.

    (6)      All rim vents in any stationary vessel subject to the provisions of this rule shall be set to open only when the floating roof is being floated off the leg supports or at the manufacturer's recommended setting.

    (7)        All emergency floating roof drains in any stationary vessel subject to the provisions of this rule shall be provided with slotted membrane fabric covers, or equivalent covers, that cover not less than 90% of the area of the opening.

    (8)      A person who is responsible for the operation of a stationary vessel subject to the provisions of this rule shall comply with all of the following requirements:

    (a)      Perform a semiannual routine inspection to ensure compliance with all provisions of subrules (2) to (7) of this rule, with the exception of subrule (3)(c) of this rule.

     

     

    (b)         For vessels equipped with a vapor-mounted primary seal, perform an annual inspection to document compliance with the provisions of subrule (3)(c) of this rule.

    (c)      Maintain a record of the results of the inspections performed as required by this subrule. This record shall be made available to any representative of the department and shall be kept for a minimum of 2 years.

    (d)        The provisions of this subrule may, upon written notice, be modified by the department if considered necessary to accomplish the purpose of this rule.

    (9)      The provisions of subrules (2) and (3) of this rule do not apply to any of the following external floating roof stationary vessels:

    (a)      Vessels that are used to store waxy, heavy-pour crude oil.

    (b)        Vessels of less than 420,000-gallon capacity that are used to store produced crude oil and condensate before lease custody transfer.

    (c)       Vessels of welded construction which are equipped with a primary seal consisting of a metallic-type shoe seal, a liquid-mounted foam seal, or a liquid-mounted, liquid-filled-type seal and which contain a petroleum liquid that has a true vapor pressure of less than 4.0 psia.

    (d)      Vessels that are used to store jet naphtha (jet b or jp-4).

    (10)          A person who is responsible for the operation of a stationary vessel that meets 1 of the exemption provisions of subrule (9) of this rule shall maintain records that include all of the following information:

    (a)       The type of vessel and, for a stationary vessel that meets the exemption provisions of subrule (9)(c) of this rule, the type of primary seal.

    (b)      The capacity of the stationary vessel.

    (c)      The contents of the stationary vessel.

    (d)       For a stationary vessel that meets the exemption provisions of subrule (9)(c) of this rule, the true vapor pressure of the petroleum liquid in the stationary vessel.

    (11)       The provisions of subrules (2) to (8) of this rule do not apply to any existing floating roof stationary vessel that contains a petroleum liquid which has a true vapor pressure of less than 1.5 psia. A person who is responsible for such stationary vessel shall maintain a record that includes all of the following information:

    (a)      Average monthly stored liquid temperature.

    (b)      Type of petroleum liquid.

    (c)      Reid vapor pressure of the petroleum liquid.

    The record that is required by this subrule shall be made available to any representative of the department and shall be kept for a minimum of 2 years.

     

    R 336.1627 Delivery vessels; vapor collection systems.

    Rule 627. (1) A person shall not operate any delivery vessel that is subject to control by a vapor collection system, either  vapor  balance  or  recovery  system,  required  by  R 336.1606,  R 336.1607,  R 336.1608, R 336.1609, R 336.1703, R 336.1704, R 336.1705, or R 336.1706, unless all of the provisions of this rule are met.

    (2)       Delivery vessels shall not sustain a pressure change of more than 0.1 pounds per square inch (3 inches of water) in 5 minutes when pressurized to 0.6 pounds per square inch gauge (18 inches of water) or evacuated to

    -0.2 pounds per square inch gauge (6 inches of water) using the test procedure described in R 336.2005.

    (3)       The owner of any delivery vessel that is subject to the provisions of subrule (1) of this rule shall test the delivery vessel in accordance with R 336.2005 each year in the time period from April 1 to June 30. Notifica- tion of the exact time and location of the test shall be given to the department, in writing, not less than 7 days before the actual test. Documentation of the test that states the date and location of the test, test procedures, the type of equipment used, and the results of the test shall be submitted to the department not later than July 15.

     

     

    (4)      There shall be no visible liquid leaks from the vessel or collection system, except when the disconnection of dry breaks in liquid lines produces a few drops of liquid.

    (5)       A person shall not operate any vapor collection system, either vapor balance or recovery system, required by  R 336.1606,  R 336.1607,  R 336.1608,  R 336.1609,  R 336.1703,  R 336.1704,   R 336.1705,   or R 336.1706, unless all of the provisions of subrules (6) to (10) of this rule are met.

    (6)        There shall be no gas detector reading greater than or equal to 100% of the lower explosive limit at a distance of 1 inch from the location of the potential leak in the vapor collection system. Leaks shall be detected by a combustible gas detector using the test procedure described in R 336.2005.

    (7)      There shall be no visible leaks, except from the disconnection of bottom loading dry breaks and from raising top loading vapor heads, where a few drops are permitted.

    (8)      The vapor collection system shall be designed and operated to prevent gauge pressure in the delivery vessel from exceeding 0.6 pounds per square inch and to prevent vacuum from exceeding -0.2 pounds per square inch gauge.

    (9)      The department may require the owner or operator of any vapor collection system subject to the provisions of subrule (5) of this rule to test the system in accordance with R 336.2005. The tests shall be conducted within 60 days following receipt of written notification from the department. Notification of the exact time and location of the test shall be given to the department, in writing, not less than 7 days before the actual test. Documentation of the test that states the date and location of the test, test procedures, the type of equipment used, and the results of the test shall be submitted to the department within 60 days following the last date of the test.

    (10)       Any delivery vessel or component of a vapor collection system that fails to meet any provision of this rule shall not be operated until the necessary repairs have been made, the vessel or collection system has been retested, and the test results have been submitted to the department.

     

    R 336.1628 Emission of volatile organic compounds from components of existing process equipment used in manufacturing synthetic organic chemicals and polymers; monitoring program.

    Rule 628. (1) A person shall not cause or allow the emission of a volatile organic compound from a component of existing manufacturing process equipment at a synthetic organic chemical and polymer manufacturing plant located in any of the following counties, unless all of the provisions of subrules (2) to (16) of this rule are met or unless an equivalent control method, as approved by the department, including the control method described in 40 C.F.R., subpart VV, §§60.480 to 60.489 (2000), standards of performance for equipment leaks of volatile organic compound in the synthetic organic chemicals manufacturing industry, is implemented:

    (a)  Kent.

    (b) Livingston.

    (c)  Macomb.

    (d)  Monroe.

    (e)  Muskegon.

    (f)  Oakland.

    (g)  Ottawa.

    (h)  St. Clair.

    (i)  Washtenaw.

    (j)  Wayne.

    The provisions of 40 C.F.R., part 60, subpart VV, §§60.480 to 60.489 (2000), are adopted by reference in these rules and are available for inspection and purchase at the Department of Environmental Quality, Air Quality Division, P.O. Box 30260, Lansing, Michigan 48909-7760, at cost. Copies may be obtained from the Superintendent  of  Documents,  Government  Printing  Office,  P.O.  Box  371954,  Pittsburgh,  Pennsylvania

     

     

    15250-7954, at a cost as of the time of adoption of these rules of $66.00, or on the United States government printing office internet web site at http://www.access.gpo.gov.

    (2)       A person shall not operate existing manufacturing process equipment at a synthetic organic chemical and polymer manufacturing plant unless a monitoring program is implemented. The monitoring program shall provide for all of the following:

    (a)      A quarterly inspection of all components in light liquid or gaseous volatile organic compound service that are not designated as difficult-to-monitor components.

    (b)          An annual inspection of all difficult-to-monitor components in light liquid or gaseous volatile organic compound service. Annual inspections shall take place during the period of April 1 through June 30.

    (c)      A weekly visual inspection of all seals of pumps in light liquid service.

    (d)     An immediate inspection of all components from which a liquid, which includes a volatile organic compound, is observed dripping or from which a gaseous volatile organic compound is observed venting to the atmosphere.

    (e)      Within 2 normal business days of its venting to the atmosphere, an inspection of each relief valve from which a volatile organic compound could discharge.

    (f)      An inspection, as soon as is practical, but not later than 5 calendar days, after the repair of a component that was found leaking.

    (3)      Except for the visual inspections required by the provisions of subrule (2)(c) of this rule, all inspections shall be performed using equipment and procedures as specified in federal reference test method 21 as described and adopted by reference in R 336.2004. A component is leaking when a concentration of more than 10,000 ppm, by volume, as methane or hexane, is measured by method 21.

    (4)      If implementation of the quarterly leak detection program as specified in subrule (2)(a) of this rule shows that 2% or less of the process valves in a given process unit are leaking for 2 consecutive quarters, then the inspections of process valves in that unit are not required for 1 quarter. If 2% or less of the process valves in a given process unit are leaking for 5 consecutive quarters, then the inspections may be performed annually. If a subsequent inspection shows that more than 2% of the process valves are leaking, then quarterly inspections of valves shall again be required.

    (5)         The percentage of valves leaking on a process unit, as referenced in subrule (4) of this rule, shall be determined by dividing the total number of valves found to be leaking on the process unit during the specified monitoring period by the total number of valves on the process unit that are required to be monitored by this rule.

    (6)      The provisions of subrule (2) of this rule do not apply to either of the following:

    (a)       A component that is equipped with a closed vent system which is capable of capturing and transporting a leakage from the component to a control device that is designed and operated to reduce the volatile organic compound emissions vented to it by 95% or more.

    (b)           An unsafe-to-monitor component, until conditions would no longer expose monitoring personnel to immediate danger.

    (7)      The provisions of this rule do not apply to any of the following:

    (a)       A component that contains or contacts a gaseous stream with a volatile organic compound concentration of less than 10% by weight. Procedures that conform to the general methods in ASTM standards E260, E168, and E169 shall be used to determine the percentage of volatile organic compound contents in the process fluid that is contained in or contacts a piece of equipment. The provisions of ASTM standards E260, E168, and E169 are adopted by reference in these rules. Copies of the standards may be inspected at the Lansing office of the air quality division of the department of Environmental Quality. Copies of the standards may be obtained from the American Society for Testing and Materials, 100 Barr Harbor Drive, West Conshohocken, Pennsylvania 19428, or from the Department of Environmental Quality, Air Quality Division, P.O. Box 30260,

     

     

    Lansing, Michigan 48909-7760, at a cost as of the time of adoption of these rules of $35.00 each for E260 and E168 and $30.00 for E169.

    (b)      A component that operates under a vacuum.

    (c)      Components of synthetic organic chemical and polymer manufacturing process units that produce 1,100 tons per calendar year or less of light liquid or gaseous volatile organic compounds.

    (d)     A relief valve that has an upstream rupture disc.

    (8)       A person shall seal open-ended lines with a second valve, a blind flange, a cap, or a plug, except when the open end is in use, as with relief valves, double block and bleed valves, and composite samplers. In the case of a second valve, the upstream valve shall be closed first after each use.

    (9)      A component that is found to be leaking pursuant to the monitoring program provisions of subrule (2) of this rule or for another reason shall be repaired. Except as provided in subrule (11) of this rule, the leak shall be repaired as soon as possible, but not more than 15 days after the leak is detected. Until such time as the leak is repaired and retested verifying a successful repair, the component that is causing the leak shall bear a weather- resistant, numbered identifying tag that indicates the date the leak was discovered.

    (10)        A log of all leaks that are detected under subrule (2) of this rule shall be maintained by the person who operates the synthetic organic chemical and polymer manufacturing plant. The log shall list all of the following information:

    (a)      The leaking component and synthetic organic chemical and polymer manufacturing process unit.

    (b)      The number of the identifying tag.

    (c)       The date the leak was discovered.

    (d)      The date the leak was repaired.

    (e)      The date the component was retested after the repair, with an indication of the testing results.

    (f)      The person or persons who performed the inspections.

    (11)      All of the following provisions apply to delays in the repair of leaking components:

    (a)   If a leak cannot be repaired within 15 calendar days because the leaking component cannot be repaired unless the synthetic organic chemical and polymer manufacturing process unit is shut down, then the person who operates the synthetic organic chemical and polymer manufacturing plant shall maintain a log of the nonrepair and the leak shall be repaired at the next unit turnaround.

    (b)  If a leak cannot be repaired within 15 calendar days due to circumstances beyond the control of the person who operates the synthetic organic chemical and polymer manufacturing plant, then the person shall notify the department of the circumstances causing the delay in repair before the end of the fifteenth day and shall maintain a log of the nonrepair. The leak shall be repaired in an expeditious manner, which shall be within 6 months of the date the leak was detected.

    (c)  The log specified in subdivisions (a) and (b) of this subrule shall list all of the following information:

    (i)      The leaking component and synthetic organic chemical and polymer manufacturing process unit.

    (ii)        The date on which the leak was discovered.

    (iii)        The reason why the leak cannot be repaired within 15 days.

    (iv)       The estimated date of repair.

    (v)     The number of the identifying tag.

    (12)       A log of all unsafe-to-monitor components that are not part of the written program as required by subrule

    (14) of this rule shall be maintained by the person who operates the synthetic organic chemical and polymer manufacturing plant. This log shall list all of the following information:

    (a)      The unsafe-to-monitor component and synthetic organic chemical and polymer manufacturing process unit.

    (b)      The number of the identifying tag.

    (c)      The reason why the component was unsafe to monitor.

     

     

    (d)     The date, or dates, on which the component was unsafe to monitor.

    (13) Not later than 25 calendar days after the end of the previous quarter, the person who operates the synthetic organic chemical and polymer manufacturing plant shall submit, to the department, a report that contains all of the following information for that quarter:

    (a)  The total number of components tested, by type.

    (b)  The total number of components which are found leaking and which are repaired, by type.

    (c)  The total number of components, by synthetic organic chemical and polymer manufacturing process unit and type, which are found to be leaking and which are not repaired within the required time period and the reason for nonrepair.

    (d) The type or types of monitoring equipment utilized during the quarter.

    (e)  The total number of unsafe-to-monitor components that are logged as required by the provisions of subrule

    (12) of this rule.

    The report required by this subrule shall be made on a form that is provided by the department.

    (14)      A person who is subject to the provisions of this rule shall comply with both of the following provisions:

    (a)      Develop a written program detailing how the provisions of this rule will be implemented. The program shall include listings, by type and synthetic organic chemical and polymer manufacturing process unit, of all of the following:

    (i)      All components that are regularly inspected as required in subrule (2) of this rule.

    (ii)       All components that are equipped with a closed vent system subject to the provisions of subrule (6)(a) of this rule.

    (iii)          All components that are exempted from the provisions of this rule pursuant to the provisions of subrule (7)(b), (c), and (d) of this rule.

    (iv)       All difficult-to-monitor components in light liquid or gaseous volatile organic compound service.

    (v)         All components which are located outside a building, which can only be monitored by elevating the monitoring personnel more than 6 feet above ground level, and which are unsafe to monitor during the period of November 1 through March 31.

    (b)      Except as noted in subrule (16) of this rule, begin inspections as required in subrule (2) of this rule not later than 6 months after the effective date of this rule.

    (15)        The written program required by the provisions of subrule (14) of this rule and the logs required by the provisions of subrules (10), (11), and (12) of this rule shall be made available, to any representative of the department, on Monday through Friday between 9 a.m. and 5 p.m., at the synthetic organic chemical and polymer manufacturing plant. The logs shall be kept for a minimum of 2 years.

    (16)          If a synthetic organic chemical and polymer manufacturing process unit that was previously exempt pursuant to the provisions of subrule (7)(c) of this rule produces light liquid or gaseous volatile organic compounds in excess of 1,100 tons in a calendar year, then the provisions of this rule shall apply. Inspections shall begin not later than 6 months after the end of that calendar year and be maintained thereafter.

     

    R 336.1629 Emission of volatile organic compounds from components of existing process equipment used in processing natural gas; monitoring program.

    Rule 629. (1) A person shall not cause or allow the emission of a volatile organic compound from a component of existing process equipment at a natural gas processing plant located in any of the following counties, unless all of the provisions of subrules (2) to (16) of this rule are met or unless an equivalent control method, as approved by the department, is implemented:

    (a)  Kent.

    (b) Livingston.

     

     

    (c)  Macomb.

    (d)  Monroe.

    (e)  Muskegon.

    (f)  Oakland.

    (g)  Ottawa.

    (h)  St. Clair.

    (i)  Washtenaw.

    (j)  Wayne.

    (2)       A person shall not operate existing process equipment at a natural gas processing plant unless a monitoring program is implemented. The monitoring program shall provide for all of the following:

    (a)      A quarterly inspection of all components in gaseous or liquid volatile organic compound service that are not designated as difficult-to-monitor components.

    (b)       An annual inspection of all difficult-to-monitor components in gaseous or liquid volatile organic compound service. Annual inspections shall take place during the period of April 1 through June 30.

    (c)      A weekly visual inspection of all pump seals from which volatile organic compounds could leak.

    (d)     An immediate inspection of all components from which a liquid, which includes a volatile organic compound, is observed dripping or from which a gaseous volatile organic compound is observed venting to the atmosphere.

    (e)      Within 2 normal business days of its venting to the atmosphere, an inspection of each relief valve from which a volatile organic compound could discharge.

    (f)      An inspection, as soon as is practical but not later than 5 calendar days after the repair, of a component that was found leaking.

    (3)      Except for the visual inspections required by the provisions of subrule (2)(c) of this rule, all inspections shall be performed using equipment and procedures as specified in federal reference test method 21 as described and adopted by reference in R 336.2004. A component is leaking when a concentration of more than 10,000 ppm, by volume, as methane or hexane, is measured by method 21.

    (4)      If implementation of the quarterly leak detection program as specified in subrule (2)(a) of this rule shows that 2% or less of the process valves in a given process unit are leaking for 2 consecutive quarters, then the inspections on process valves in that process unit are not required for 1 quarter. If 2% or less of the process valves in a given process unit are leaking for 5 consecutive quarters, then the inspection may be performed annually. If a subsequent inspection shows that more than 2% of the process valves are leaking, then quarterly inspections of valves shall again be required.

    (5)         The percentage of valves leaking on a process unit, as referenced in subrule (4) of this rule, shall be determined by dividing the total number of valves that are found to be leaking on the process unit during the specified monitoring period by the total number of valves on the process unit that are required to be monitored by this rule.

    (6)      A relief valve that is located in a nonfractionating plant that is inspected only by nonplant personnel may be inspected after a pressure release the next time that the inspecting personnel are at the plant, instead of within 5 days as specified in subrule (2)(e) of this rule. A relief valve shall not be allowed to operate for more than 30 days after a pressure release without an inspection.

    (7)      The provisions of subrule (2) of this rule do not apply to any of the following:

    (a)       A component that is equipped with a closed vent system which is capable of capturing and transporting a leakage from the component to a control device that is designed and operated to reduce the volatile organic compound emissions vented to it by 95% or more.

    (b)      A pump which is equipped with a dual seal system that includes a barrier fluid and which is equipped with a sensor that will detect a failure of the seal system.

     

     

    (c)      An unsafe-to-monitor component, until conditions do not expose monitoring personnel to immediate danger.

    (8)      The provisions of this rule do not apply to any of the following:

    (a)       A component, except any in field gas service, that contains or contacts a process stream that has a volatile organic compound concentration of less than 1.0% by weight. A component in field gas service is excluded from the provisions of this subrule. Procedures that conform to the general methods in ASTM standards E260, E168, and E169 shall be used to determine the percentage of volatile organic compound contents in the process fluid that is contained in or contacts a piece of equipment. ASTM standards E260, E168, and E169 are adopted by reference in R 336.1628.

    (b)      A component that operates under a vacuum.

    (c)      A component in heavy liquid service.

    (d)     A reciprocating compressor in field gas service.

    (e)       A natural gas processing plant which has a capacity of less than 10,000,000 cubic feet per day and which does not fractionate natural gas liquids.

    (f)     A relief valve that has an upstream rupture disc.

    (9)       A person shall seal open-ended lines with a second valve, a blind flange, a cap, or a plug, except when the open end is in use, as with relief valves and double block and bleed valves. In the case of a second valve, the upstream valve shall be closed first after each use.

    (10)       A component that is found to be leaking pursuant to the monitoring program provisions of subrule (2) of this rule or for another reason shall be repaired. Except as provided in subrule (12) of this rule, the leak shall be repaired as soon as possible, but not more than 15 days after the leak is detected. Until such time as the leak is repaired and retested verifying a successful repair, the component that is causing the leak shall bear a weather- resistant, numbered identifying tag that indicates the date the leak was discovered.

    (11)       A log of all leaks that are detected pursuant to the provisions of this rule shall be maintained by the person who operates the natural gas processing plant. The log shall list all of the following information:

    (a)      The leaking component and natural gas process unit.

    (b)      The number of the identifying tag.

    (c)       The date the leak was discovered.

    (d)      The date the leak was repaired.

    (e)      The date the component was retested after the repair, with an indication of the testing results.

    (f)      The person or persons who performed the inspections.

    (12)      All of the following provisions apply to delays in the repair of leaking components:

    (a)   If a leak cannot be repaired within 15 calendar days because the leaking component cannot be repaired unless the natural gas process unit is shut down, then the person who operates the natural gas processing plant shall maintain a log of the nonrepair and the leak shall be repaired at the next unit turnaround.

    (b)  If a leak cannot be repaired within 15 calendar days due to circumstances beyond the control of the person who operates the natural gas processing plant, then the person shall notify the department of the circumstances causing the delay in repair before the end of the fifteenth day and shall maintain a log of the nonrepair. The leak shall be repaired in an expeditious manner, which shall not be more than 6 months from the date the leak was detected.

    (c)  The log specified in subdivisions (a) and (b) of this subrule shall list all of the following information:

    (i)      The leaking component and natural gas process unit.

    (ii)        The date on which the leak was discovered.

    (iii)        The reason why the leak cannot be repaired within 15 days.

    (iv)       The estimated date of repair.

    (v)     The number of the identifying tag.

     

     

    (13)        A log of all unsafe-to-monitor components that are not part of the written program as required by the provisions of subrule (15) of this rule shall be maintained by the person who operates the natural gas processing plant. The log shall list all of the following information:

    (a)  The unsafe-to-monitor component and natural gas process unit.

    (b)  The number of the identifying tag.

    (c)  The reason why the component was unsafe to monitor.

    (d) The date, or dates, on which the component was unsafe to monitor.

    (14)       Not later than 25 calendar days after the end of the previous quarter, the person who operates the natural gas processing plant shall submit, to the department, a report that contains all of the following information for that quarter:

    (a)  The total number of components tested, by type.

    (b)  The total number of components which are found leaking and which are repaired, by type.

    (c)  The total number of components, by natural gas process unit and type, which are found to be leaking and which are not repaired within the required time period and the reason for nonrepair.

    (d) The type or types of monitoring equipment utilized during the quarter.

    (e)  The total number of unsafe-to-monitor components that are logged as required by the provisions of subrule

    (13) of this rule.

    The report required by this subrule shall be made on a form that is provided by the department.

    (15)      A person who is subject to the provisions of this rule shall comply with both of the following provisions:

    (a)      Develop a written program detailing how the provisions of this rule will be implemented. The program shall include listings, by type and natural gas process unit, of all of the following:

    (i)      All components that are regularly inspected as required in subrule (2) of this rule.

    (ii)       All components that are subject to the provisions of subrule (7)(a) and (b) of this rule.

    (iii)         All components that are exempted from the provisions of this rule pursuant to the provisions of subrule (8) of this rule.

    (iv)       All difficult-to-monitor components in gaseous or liquid volatile organic compound service.

    (v)         All components which are located outside a building, which can only be monitored by elevating the monitoring personnel more than 6 feet above ground level, and which are unsafe to monitor during the period of November 1 through March 31.

    (b)      Begin inspections, as required in subrule (2) of this rule, not later than 6 months after the effective date of this rule.

    (16)        The written program required by the provisions of subrule (15) of this rule and the logs required by the provisions of subrules (11), (12), and (13) of this rule shall be made available, to any representative of the department, on Monday through Friday between 9 a.m. and 5 p.m., at the natural gas processing plant. The logs shall be kept for a minimum of 2 years.

     

    R 336.1630 Emission of volatile organic compounds from existing paint manufacturing processes. Rule 630. (1) After April 19, 1990, a person shall not cause or allow the emission of a volatile organic compound from existing equipment utilized in paint manufacturing located in any of the following counties, unless all of the provisions of subrules (2) to (4) of this rule are met or unless an equivalent control method, as approved by the department, is implemented:

    (a)  Kent.

    (b) Livingston.

    (c)  Macomb.

    (d)  Monroe.

     

     

    (e)  Muskegon.

    (f)  Oakland.

    (g)  Ottawa.

    (h)  St. Clair.

    (i)  Washtenaw.

    (j)  Wayne.

    (2)       All stationary and portable mixing tanks and high speed dispersion mills shall be equipped with covers that completely cover the tank or mill opening, except for an opening which is no larger than necessary to allow for safe clearance for the mixer shaft. The tank opening shall be covered at all times, except when operator access is necessary.

    (3)      The cleaning of paint manufacturing equipment and paint shipping containers shall be done by methods and materials that minimize the emission of volatile organic compounds. These methods and materials shall include 1 of the following:

    (a)      Hot alkali or detergent cleaning.

    (b)      High-pressure water cleaning.

    (c)        Cleaning by use of an organic solvent if the equipment being cleaned is completely covered or enclosed, except for an opening that is no larger than necessary to allow for safe clearance considering the method and materials being used.

    (4)      Wash solvent shall be stored only in closed containers.

    (5)        The provisions of this rule do not apply to tanks or equipment which, pursuant to the provisions of this subrule that were in effect on April 19, 1989, was exempt from the provisions of this rule that were in effect on April 19, 1989, but which are now subject to the provisions of this rule, until 1 year after the effective date of this rule.

     

    R 336.1631 Emission of volatile organic compounds from existing process equipment utilized in manufacture of polystyrene or other organic resins.

    Rule 631. (l) After December 31, 1989, a person shall not cause or allow the emission of volatile organic compounds from existing process equipment that is utilized in the manufacturing of polystyrene or other organic resins located in any of the following counties, unless all of the provisions of subrules (2) to (10) of this rule are met or unless an equivalent control method, as approved by the department, is implemented:

    (a)       Kent.

    (b)     Livingston.

    (c)       Macomb.

    (d)      Monroe.

    (e)      Muskegon.

    (f)      Oakland.

    (g)       Ottawa.

    (h)      St. Clair.

    (i)       Washtenaw.

    (j)       Wayne.

    (2)      The emission of volatile organic compounds from existing material recovery equipment that is utilized in the manufacture of polystyrene resin by a continuous process shall not be more than 0.12 pounds per 1,000 pounds of polystyrene resin produced.

    (3)         A person shall not operate an existing reactor, thinning tank, or blending tank that is utilized in the manufacture of a completed organic resin unless either of the following provisions is complied with:

     

     

    (a)       All volatile organic compounds emitted from existing reactors, thinning tanks, and blending tanks shall be vented to control equipment that is designed and operated to reduce the quantity of volatile organic compounds by not less than 95 weight percent. Reflux condensers that are essential to the operation of the resin reactor are not considered to be control equipment.

    (b)         The total volatile organic compounds emitted to the atmosphere from the reactors, thinning tanks, and blending tanks do not exceed 0.5 pounds per 1,000 pounds of completed organic resin produced.

    (4)        Notwithstanding the provisions of subrule (3) of this rule, a person shall not operate an existing reactor, thinning tank, or blending tank utilized in the manufacture of a dry organic resin at the Solutia, inc. of Trenton unless either of the following provisions is complied with:

    (a)       All volatile organic compounds emitted from existing reactors, thinning tanks, and blending tanks shall be vented to control equipment that is designed and operated to reduce the quantity of volatile organic compounds by not less than 95 weight percent. Reflux condensers that are essential to the operation of the resin reactor are not considered to be control equipment.

    (b)         The total volatile organic compounds emitted to the atmosphere from the reactors, thinning tanks, and blending tanks do not exceed 2.6 pounds per 1,000 pounds of dry organic resin produced.

    (5)       Compliance with the emission limits specified in subrules (2), (3), and (4) of this rule shall be determined using the method described in R 336.2060 or an alternate method acceptable to the department. Upon request by the department, a person who is responsible for processes that are subject to the provisions of subrule (2), (3), or (4) of this rule shall submit, to the department, test data necessary for a determination of compliance.

    (6)       Not later than 3 months after the effective date of this rule and thereafter, a person who is responsible for processes that are subject to the provisions of subrule (2), (3), or (4) of this rule shall obtain current information and keep records necessary for a determination of compliance with the provisions of this rule. This information may include any of the following information:

    (a)      Emissions test data.

    (b)      Material balance calculations.

    (c)       Process production rates.

    (d)     Control equipment specifications and operating parameters.

    (7)      A person who is responsible for the operation of existing process equipment that is subject to the provisions of this rule shall submit, to the department, a written program for compliance with this rule or evidence of compliance with this rule. The written program for compliance shall be submitted to the department before October 19, 1989.

    (8)      The program required by subrule (7) of this rule shall include the method by which compliance with this rule shall be achieved, a description of new equipment to be installed or modifications to existing equipment to be made, and a timetable that specifies, at a minimum, all of the following dates:

    (a)       The date or dates equipment shall be ordered.

    (b)      The date or dates construction, modification, or process changes shall begin.

    (c)      The date or dates initial start-up of equipment shall begin.

    (d)     The date or dates final compliance shall be achieved.

    (9)          A person may discontinue the operation of a natural gas-fired afterburner, which is used to achieve compliance with the emission limits in this rule, between November 1 and March 31 unless the afterburner is used to achieve compliance with, or is required by, any of the following:

    (a)      Any other provisions of these rules.

    (b)      A permit to install.

    (c)       A permit to operate.

    (d)     A voluntary agreement.

     

     

    (e)       A performance contract.

    (f)     A stipulation.

    (g)      An order of the department.

    (10)         If the operation of a natural gas-fired afterburner is discontinued between November 1 and March 31 pursuant to the provisions of subrule (9) of this rule, then both of the following provisions shall apply during this time period:

    (a)      All other provisions of this rule, except for the emission limits, shall remain in effect.

    (b)      All other measures that are used to comply with the emission limits in this rule between April 1 and October 31 shall continue to be used.

     

    R 336.1651 Standards for degreasers; adoption by reference.

    Rule 651. A person responsible for the operation of a degreaser subject to the provisions of 40 C.F.R. part 63, subpart T, §§63.460 to 63.469 (2000), the halogenated solvent cleaning national emission standard for hazardous air pollutants, shall comply with the provisions of 40 C.F.R. part 63, subpart T, §§63.460 to 63.469 (2000). The provisions of 40 C.F.R. part 63, subpart T, §§63.460 to 63.469 (2000), are adopted by reference in these rules and are available for inspection and purchase at the Department of Environmental Quality, Air Quality Division, P.O. Box 30260, Lansing, Michigan 48909-7760, at cost. Copies may also be obtained from the Superintendent of Documents, Government Printing Office, P.O. Box 371954, Pittsburgh, Pennsylvania 15250-7954, at a cost as of the time of adoption of these rules of $66.00, or on the United States government printing office internet web site at http://www.access.gpo.gov.